Industrialization Support.
Bridging the Gap from Design Release to Stable Serial Production
Launching a new aerospace component requires more than just a released drawing; it requires a robust, repeatable, and compliant manufacturing environment. We provide the technical expertise and project management needed to transition complex parts into full-rate production while mitigating the risks inherent in new product introductions (NPI). By focusing on manufacturability and process stability from the earliest stages, we ensure your production lines meet both customer quality standards and aggressive delivery schedules. Our approach centers on reducing launch risk, improving first-pass yield, and ensuring seamless integration into your existing serial production environment.
Execution Scope
Manufacturing process development and optimization
Process flow creation and control planning
PFMEA facilitation and risk mitigation
Work instruction development
Tooling and fixture coordination
Production readiness assessments
Capacity and cycle time analysis
Performance Metrics Focus
- First-pass yield improvement
- Ramp-up stabilization velocity
- Defect-free launch rate
- Cycle time reduction
- Production readiness score
Engagement Model
Program-Based
Structured support scoped to a specific program milestone or industrialization phase.
Resident Engineering
Embedded AERCONIC engineers operating within your production environment on a defined schedule.
Full Industrialization
End-to-end support from design release through stable serial production across all program phases.